2018
Tailored & Mat Supplies, a leader in customised insulation solutions, was tasked with an intricate project in the process heating industry. The challenge involved insulating a stainless steel magnetic drum, which not only operated within a powerful magnetic field but was also exposed to harsh external conditions. This case study highlights how Tailored & Mat Supplies engineered a sophisticated insulation solution that met the client’s specific needs while ensuring safety, durability, and ease of maintenance.
Background:
The client, operating in the process heating sector, required an insulation solution for a stainless steel magnetic drum. This drum, integral to their operations, generated a powerful magnetic field and was located in an outdoor environment. The unique nature of the equipment posed significant challenges, as it demanded specialised insulation that would not interfere with its magnetic properties or the functionality of any moving parts.
Scope:
Tailored & Mat Supplies was engaged to design and install fully removable insulation covers for the entire system. The scope included not only the drum but also access doors, probes, and the incorporation of electrical trace heating to maintain optimal operational temperatures. The insulation needed to be carefully engineered to allow for easy removal for maintenance, while also ensuring that no moving parts were covered.
Challenges:
One of the primary challenges was designing insulation that would be both weatherproof and compliant with safety standards, including the integration of necessary warning signage. The insulation had to be resilient enough to withstand outdoor conditions while remaining fully removable for maintenance. Additionally, the solution needed to avoid any interference with the magnetic field or the drum’s moving parts, which required precise engineering and materials selection.
Result:
The client was extremely satisfied with the end result, noting the high quality and functionality of the insulation covers. The success of this project led to additional work with the client in subsequent years, reinforcing Tailored & Mat Supplies’ reputation for delivering tailored, high-performance insulation solutions in complex industrial environments.
